Cast Nylon Rod

Certification: ISO 9001:2015

ISO Certificate No.: 04324Q31759R1S

Issued Date: 2021-08-17

MOQ: 200 kilogram

Lead Time: 7–21 business days after order confirmation, depending on order quantity and specifications.

Customization: Made to Order

Cast Nylon Rod — also supplied as PA6G rod or cast nylon bar — is manufactured by casting caprolactam with a catalyst system. This process yields low internal stress, high crystallinity, and better wear resistance than extruded nylon. Diameter range is 10 mm to 200 mm. Standard length is 1000 mm. Continuous service temperature spans -40 °C to 90 °C. Natural (ivory) and black colours are stock items.

Applications

  • Wear pads, guide rails, and slide bearings
  • Gears, sprockets, and sheaves
  • Food processing machinery components
  • Pump and valve wear rings
  • Marine bearing shells and bushings
  • Agricultural machinery pivot pins

Dimensional Range

Diameter (mm) Tolerance Standard Length
10, 12, 15, 20, 25, 30 ±0.50 mm 1000 mm
40, 50, 60 ±0.80 mm 1000 mm
80, 100 ±1.00 mm 1000 mm
120, 150, 200 ±1.50 mm 1000 mm

Technical Specifications

Property Value Test Method
Material PA6G (Cast Nylon)
Density (g/cm³) 1.15 – 1.16 ISO 1183
Water absorption (23 °C, 24 h, %) 0.6 ISO 62
Tensile strength (MPa) 80 ISO 527
Flexural modulus (GPa) 3.0 ISO 178
Compressive strength (MPa) 110 ISO 604
Hardness (Shore D) 78 ISO 868
Coefficient of friction (dry vs steel) 0.20 – 0.30 ASTM D1894
Melting point (°C) 220 ±5 ISO 3146
Continuous service temp. (°C) -40 to 90 Internal method
Short-term peak temp. (°C) 150
Flammability HB UL 94

Key Performance Data

  • Wear factor below 3×10⁻⁶ mm³/N·m against hardened steel at 0.5 m/s and 0.5 MPa. This cast nylon bar outlasts extruded PA6 by 30 % in dry sliding tests.
  • Coefficient of friction 0.20–0.30 static. Runs without external lubrication in many low-speed applications.
  • Water absorption at 24 h is 0.6 %. Dimensional change in 50 % RH stays under 0.3 %.
  • Noise reduced by 5–7 dB versus steel components under identical load and speed — measured at 1 m, 1000 rpm.
  • Non-magnetic, corrosion-free. No rust after 500 h salt spray per ASTM B117.

Certifications & Compliance

  • ISO 9001:2015 — certified quality management system.
  • RoHS (Directive 2011/65/EU) — compliant.
  • FDA 21 CFR 177.1500 — compliant natural grades available for food contact.
  • Third-party test reports for tensile, wear rate, and density available upon request.

OEM/ODM Customization

Customization option MOQ Sample lead time Sample charge
Non-standard diameter or length 200 kg per size 5 working days USD 50 (refunded on order)
Filled grades (Oil, MoS2, solid lubricants) 300 kg 10 working days USD 80 (refunded on order)
Private label packaging 500 kg 3 working days (artwork) Free

Packaging & Container Loading

  • Each rod wrapped in PE film → packed in 5‑ply corrugated box.
  • Boxes stacked on ISPM 15 heat-treated fumigated pallet (1.1 m × 1.1 m).
  • Maximum pallet gross weight: 800 kg.
  • 20GP container: approx. 10 pallets; 40HQ: approx. 20 pallets.

Quality Control

  • Incoming inspection: raw material melt flow index and density verified per batch.
  • In‑line monitoring: diameter and straightness checked on 10 % of rods per shift with laser micrometer.
  • Batch traceability: unique lot number laser-marked on each rod. Traceable to raw material lot and casting date.

Lead Time & Supply

Order size Lead time
≤500 kg 10 working days
FCL (approx. 8–10 MT) 15 working days
Trade term FOB Shanghai (EXW available)

Downloads

Full Nylon Parts Catalogue (PDF)

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