Precision injection molding of nylon (PA6, PA66, glass-filled, flame-retardant, impact-modified). As a specialized manufacturing facility, we offer complete in-house capabilities: mold design & fabrication, material compounding, precision molding, secondary operations, and rigorous quality control. Your trusted B2B partner for custom nylon components across automotive, industrial equipment, electronics, and consumer goods.
Nylon (polyamide) is one of the most versatile engineering thermoplastics, valued for its high mechanical strength, wear resistance, low friction, and thermal stability. However, standard off-the-shelf nylon parts rarely meet unique design requirements. As a dedicated injection molding factory, we specialize in fully customized nylon components — from prototype to high-volume production. Our integrated approach covers material selection (PA6, PA66, PA46, reinforced grades), precision mold making (single-cavity to multi-cavity hot runner systems), injection molding (50T to 650T presses), and value-added services such as insert molding, ultrasonic welding, heat staking, and custom packaging. With ISO 9001:2015 certification and a responsive engineering team, we help global buyers reduce lead times, optimize part performance, and achieve cost efficiency.
We design and manufacture molds using CAD/CAM (SolidWorks, NX) and CNC machining centers, EDM, and wire cutting. Full support for family molds, unscrewing molds, hot runner systems, and two‑plate/three‑plate designs. Mold life from 100k to >1M shots depending on volume requirements.
Fleet of 20+ injection molding machines from 50 to 650 tons clamping force. Capable of producing parts from 1g to 2000g. Process controls include closed-loop temperature and pressure monitoring, ensuring repeatable tolerances of ±0.02mm for critical dimensions.
We work with prime nylon resins (DOMO, BASF, Dupont, Asahi, or customer-specified) and perform custom compounding: glass fiber (10%–50%), carbon fiber, MoS₂, PTFE lubricants, flame retardants (UL94 V-0/V-2), UV stabilizers, and impact modifiers.
Integrated metal inserts (brass, stainless steel), threaded bushings, or electrical contacts molded directly into nylon parts. Overmolding of soft TPE/TPU onto nylon substrates for ergonomic grips and seals.
In-house CMM, optical comparator, tensile tester, notched Izod impact tester, moisture analyzer, and dimensional measurement. PPAP level 3 documentation available upon request.
From 100-piece pilot runs to 1,000,000+ pieces per month. Warehousing, JIT delivery, and global shipping via air or sea. We manage export documentation, customs clearance support.
General-purpose nylon with good toughness, fatigue resistance, and easier flow. Ideal for housings, clips, gears, and structural parts. Heat stabilized grades available for continuous 150°C service.
Higher melting point, better stiffness and creep resistance than PA6. Commonly used in automotive engine components, electrical connectors, and industrial bearings. Tolerates higher operating temperatures (up to 180°C short-term).
30%, 40%, or 50% glass fiber reinforcement dramatically increases tensile strength, heat deflection temperature (HDT up to 250°C), and dimensional stability. Preferred for heavy-load mechanical parts like pulleys, brackets, fan blades.
Halogen-free or halogenated grades for electronic and electrical applications (connectors, switches, relay bases). Excellent arc resistance and self-extinguishing properties.
PA6 or PA66 with rubber modifiers provides superior impact strength even at low temperatures (-40°C). Ideal for clips, fasteners, automotive interior parts, and protective covers.
Internal PTFE, silicone, or MoS₂ additives reduce friction and wear. Used for gears, bushings, slide pads, and moving contact parts.
💡 Our technical team helps select the optimal nylon grade based on mechanical load, thermal environment, chemical exposure, and regulatory compliance (RoHS, REACH, UL).
Proper mold design is critical for nylon injection because of its shrinkage, moisture sensitivity, and crystalline behavior. Our tooling department uses advanced flow simulation (Moldflow) to optimize gate location, cooling channels, and venting. Core capabilities include:
Typical mold steel: P20, H13, S136, hardened to >48 HRC for high-volume production. Delivery times: sample molds in 20-30 days, production molds in 35-45 days.
Painting, laser marking, pad printing, ultrasonic welding, heat staking, and screw insertion. We can deliver fully assembled sub-assemblies ready for line installation.
Metal inserts (threaded, knurled) injection-molded in place to withstand high torque. Alternatively, self-tapping or thread-forming screws for plastic designs.
Controlled annealing relieves internal stress; moisture conditioning (humidity treatment) improves impact strength and dimensional stability for nylon parts.
Engine covers, air intake manifolds, fuel system clips, cable ties, door latches, seat adjusters, and sensor housings.
Gears, pulleys, bearings, conveyor chain guides, pump components, and wear plates.
Connectors, circuit breaker housings, relay bases, coil bobbins, and insulating sleeves (UL94 V-0).
Power tool housings, garden tool parts, luggage handles, sports equipment components, and furniture glides.
Nylon push clips, retaining rings, snap-fit fasteners, cable clips, and custom buckles.
Water pump impellers, filter housings, valve bodies, and fuel system components (gasoline-resistant nylon grades).
Challenge: High-heat engine compartment cover needed dimensional stability at 150°C and ribbed structure for rigidity. Volume: 200,000 units/year.
Solution: Designed a hot runner mold with optimized cooling; used PA66+GF30 (heat stabilized). Integrated brass inserts for mounting bolts.
Result: Cycle time reduced by 18%, zero warpage issues, passed 2000h heat aging test.
Challenge: Customer needed a UL94 V-0 rated connector housing with thin walls (0.8mm) and precise dimensional tolerance (±0.02mm) for pin alignment.
Solution: Used halogen-free flame-retardant PA66, high-precision multi-cavity mold with valve gate hot runner.
Result: Consistent part geometry, passed glow wire test (GWFI 960°C), delivered 500k pieces with zero defects.
Challenge: Existing metal guides caused chain wear and noise; required self-lubricating nylon with low friction and high abrasion resistance.
Solution: Custom compounded PA6 + PTFE + MoS₂, injection molded in 2m length with integrated mounting slots.
Result: Noise reduced by 30 decibels, chain life extended by 400%.
| Quality Aspect | Our Processes | Acceptance Criteria |
|---|---|---|
| Incoming material | Resin certificates, MFI test, moisture analysis | Conforms to data sheet; humidity <0.15% |
| In-process inspection | SPC sampling every hour; first-article inspection | Cpk ≥1.33 for critical dimensions |
| Final inspection | CMM / optical measurement; visual check per ISO 20457 | No flash, sink marks, or voids |
| Mechanical testing | Tensile strength, elongation, notched Izod | Per ASTM D638 / D256 |
| Certifications | ISO 9001:2015, IATF 16949 (automotive line), UL recognition for select materials | Available upon request |
We are not a trading company. Mold design, mold making, injection molding, and secondary operations all under one roof. This ensures faster iterations, lower costs, and total traceability.
24/7 production capable of 5 million+ shots/month. Short lead times: 15 days for engineering prototypes, 30-40 days for production tools.
DFM (Design for Manufacturing) feedback, FMEA analysis, and cost-down suggestions. We help you optimize part geometry, gate location, and material grade to reduce overall project cost.
Simple prototype molds (aluminum) can be ready in 15–20 days. Production-grade steel molds typically require 30–45 days depending on complexity and number of cavities.
Heat-stabilized PA66 or PA46 (Stanyl) with 30-35% glass fiber. They offer continuous use up to 180°C and excellent creep resistance.
Yes. We use flame-retardant compounds that maintain V-0 rating even with color masterbatches. Full UL yellow card documentation available.
Absolutely. Our engineering team performs FEA simulation to redesign metal brackets, housings, or gears into lightweight, corrosion-resistant nylon components.
No strict MOQ — we accept small pilot runs (500-2000 pcs) for validation. High-volume discounts apply for orders above 50,000 pcs.
We use dehumidifying dryers to reduce resin moisture below 0.1% before processing. In-process humidity monitoring and sealed packaging prevent post-molding moisture absorption.
Send us your 3D drawing (STEP/IGS) or sample part. Our engineers will review DFM, recommend material grade, and provide a competitive quotation within 48 hours.
