Anti-Static UHMWPE Parts

Certification: ISO 9001:2015

ISO Certificate No.: 04324Q31759R1S

Issued Date: 2021-08-17

MOQ: 100 pieces

Lead Time: 7–14 business days after order confirmation, depending on order quantity and specifications.

Customization: Made to Order

Introduction

Anti-static UHMWPE parts are CNC machined from ESD-grade ultra-high molecular weight polyethylene sheet and rod.
They provide permanent static dissipation with surface resistivity between 10⁶ and 10⁹ Ω per IEC 61340-2-3, making them ideal for electronics manufacturing, semiconductor handling, cleanrooms, and explosive atmosphere environments.

Also referred to as ESD UHMWPE parts or anti-static UHMWPE machined components, these parts combine the excellent wear resistance and low friction of UHMWPE with controlled electrostatic discharge protection.

Applications of Anti-Static UHMWPE Parts

Semiconductor wafer handling fixtures and trays – protects sensitive wafers from ESD damage

Electronics assembly jigs and PCB transport rails – prevents static discharge to circuit boards

Cleanroom equipment guides and wear strips – maintains ESD-safe environment

Explosive atmosphere conveyor components (ATEX zones) – reduces risk of static ignition

Powder handling chute liners and hopper inserts – dissipates static in dusty environments

Medical device assembly fixtures and spacers – clean, low-particulate, static-safe

Technical Specifications

Property Value Test Method
Material Anti-static UHMWPE
Density (g/cm³) 0.94 – 0.96 ISO 1183
Surface resistivity (Ω) 10⁶ – 10⁹ IEC 61340-2-3
Static decay time (<2 s) 5000 V → 50 V FTMS 101C
Tensile strength (MPa) ≥35 ISO 527
Flexural modulus (MPa) ≥700 ISO 178
Hardness (Shore D) 62 – 65 ISO 868
Coefficient of friction (dry vs steel) 0.12 – 0.18 ASTM D1894
Water absorption (24 h, %) <0.01 ISO 62
Continuous service temp. (°C) -50 to 80 Internal method

Key Performance Advantages

Permanent ESD Protection
Surface resistivity of 10⁶–10⁹ Ω prevents electrostatic charge accumulation without relying on humidity. The ESD property is volume-distributed and permanent.

Fast Static Dissipation
Static decay time under 2 seconds from 5000 V to 50 V ensures quick discharge, protecting sensitive components in automated lines.

Low Friction & No Stick-Slip
Coefficient of friction 0.12–0.18 against steel. Smooth sliding motion protects sensitive components from mechanical damage.

Excellent Wear Resistance
Abrasion loss ≤90 mm³ (sand-slurry per ASTM G65). Outlasts nylon and acetal in sliding contact by 2–3×, reducing replacement frequency.

Moisture Insensitive
Water absorption <0.01%. Surface resistivity remains stable after 96 hours at 40 °C / 95% RH, suitable for humid or washdown environments.

Machining Capabilities & Dimensions

CNC milling and turning from UHMWPE sheet and rod stock

Maximum stock size: 2000 mm × 1000 mm × 80 mm

Standard dimensional tolerance: ±0.10 mm

Tighter tolerance to ±0.05 mm available on request

Standard colours: black and grey

Custom anti-static UHMWPE parts can be machined from customer drawings, 3D models, or samples.

Certifications & Compliance

ISO 9001:2015 — certified quality management system

RoHS (Directive 2011/65/EU) — compliant

IEC 61340-5-1 — meets ESD control programme requirements

Third-party test reports for surface resistivity and static decay available upon request

OEM/ODM Customization

Customization option MOQ Sample lead time Sample charge
Custom part to drawing 50 pcs per size 5 working days USD 50 (refunded on order)
Resistivity range adjustment 200 kg 10 working days USD 100 (refunded on order)
Private label packaging 500 pcs 3 working days (artwork) Free

Packaging & Shipping

Each part sealed in anti-static PE bag, then placed in partitioned corrugated box

Boxes stacked on ISPM 15 heat-treated fumigated pallet (1.1 m × 1.1 m)

Maximum pallet gross weight: 800 kg

20GP: approx. 10 pallets; 40HQ: approx. 20 pallets

Quality Control

Incoming inspection: resistivity-tested UHMWPE sheet and rod verified per batch

In-process: surface resistivity spot-checked on 5% of parts per shift per IEC 61340-2-3

Batch traceability: unique lot number marked on each part, traceable to material batch and machining date

Lead Time & Supply

Order size Lead time
≤500 kg 10 working days
FCL (approx. 8–10 MT) 15 working days

Frequently Asked Questions

Q: What is the difference between anti-static UHMWPE and standard UHMWPE?
A: Standard UHMWPE is insulative and can accumulate static charge. Anti-static UHMWPE is modified to dissipate static, with surface resistivity between 10⁶ and 10⁹ Ω. The ESD property is permanent and volume-distributed.

Q: Can you machine custom anti-static UHMWPE parts from our drawings?
A: Yes, we offer OEM/ODM machining from customer drawings or 3D files. Standard tolerance is ±0.10 mm, with tighter tolerance to ±0.05 mm available.

Q: Is the ESD property affected by humidity or washing?
A: No. The anti-static property is permanent and does not depend on humidity. Water absorption is <0.01%, so surface resistivity remains stable even after exposure to moisture.

Q: What is the minimum order quantity for custom parts?
A: For custom parts, the MOQ is 50 pcs per size. We also offer sample machining with lead time of 5 working days.

Q: Can you provide test reports for surface resistivity?
A: Yes, third-party test reports for surface resistivity and static decay are available upon request.

Request a Quote

Contact us today for a free material recommendation or machining quote.
Send your drawings or requirements to [sales@aohongglobal.com], and our engineers will respond within 24 hours.

 

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