UHMWPE Hopper Liners

Certification: ISO 9001:2015

ISO Certificate No.: 04324Q31759R1S

Issued Date: 2021-08-17

MOQ: 300 kilogram

Lead Time: 7–14 business days after order confirmation, depending on order quantity and specifications.

Customization: Made to Order

UHMWPE Hopper Liners are custom-fabricated from 100% virgin ultra-high molecular weight polyethylene sheet. Also supplied as UHMW hopper liners, UHMWPE bin liners, or UHMW polyethylene chute liners. We process panels up to 4000 mm × 2000 mm × 50 mm in a single piece. CNC routing and waterjet cutting allow bolt-hole patterns, countersinks, and chamfers to be produced to your drawing. Thicknesses from 3 mm to 50 mm. Standard cut tolerance is ±0.5 mm; ±0.2 mm is available on request. Natural (white), black, and green colours are stocked. Continuous operating temperature is -200 °C to 80 °C.

Applications

  • Coal, iron ore, and aggregate hopper and bin liners
  • Grain, cement, and fly ash silo liners
  • Chute, trough, and transfer point wear plates
  • Dump truck and trailer body liners
  • Chemical and food-grade storage vessel liners
  • Dragline bucket and excavator bucket liners

Technical Specifications

Property Value Test Method
Material 100% virgin UHMWPE
Density (g/cm³) 0.93 – 0.94 ISO 1183
Molecular weight ≥4.5 million g/mol Internal method
Thickness (mm) 3, 5, 6, 8, 10, 12, 15, 20, 25, 30, 40, 50 Steel tape
Maximum panel size (single piece) 4000 mm × 2000 mm
Standard cut tolerance ±0.5 mm
Fine cut tolerance ±0.2 mm (on request)
Tensile strength (MPa) ≥40 ISO 527
Flexural modulus (MPa) ≥800 ISO 178
Hardness (Shore D) 63 – 65 ISO 868
Coefficient of friction (dry vs steel) 0.10 – 0.15 ASTM D1894
Water absorption (24 h, %) <0.01 ISO 62
Continuous service temp. (°C) -200 to 80 Internal method
Short-term peak temp. (°C) 95
Flammability HB UL 94

Key Performance Data

  • Static friction coefficient 0.10–0.15 against steel. Wet coal, clay, and ore do not adhere. UHMWPE bin liners eliminate bridging and rat-holing in hoppers.
  • Abrasion loss (sand-slurry test, ASTM G65) ≤80 mm³. Service life exceeds abrasion‑resistant steel by 3–5× in sliding wear against mineral ores.
  • Water absorption below 0.01%. No swelling or delamination after 12 months submerged. Handles freeze‑thaw cycles without cracking.
  • Impact strength does not drop at -200 °C. Withstands rock impact without shattering.
  • FDA 21 CFR 177.1520 compliant. Natural and green grades are suitable for grain, sugar, and food powder contact.

Certifications & Compliance

  • ISO 9001:2015 — certified quality management system.
  • RoHS (Directive 2011/65/EU) — compliant.
  • FDA 21 CFR 177.1520 — compliant natural and green grades.
  • Third-party test reports for coefficient of friction, abrasion loss, and tensile strength available upon request.

OEM/ODM Customization

Customization option MOQ Sample lead time Sample charge
Custom dimensions and bolt-hole layout 20 pcs per drawing 5 working days USD 50 (refunded on order)
Material grade (UV‑stabilized, anti‑static, FDA) 100 pcs 7 working days USD 60 (refunded on order)
Private label packaging 500 pcs 3 working days (artwork) Free

Packaging & Container Loading

  • Each liner panel interleaved with PE foam → strapped bundle → edge‑protected → corrugated box or on flat pallet.
  • Pallets are ISPM 15 heat‑treated fumigated (1.1 m × 1.1 m).
  • Maximum pallet gross weight: 800 kg.
  • 20GP container: approx. 10 pallets; 40HQ: approx. 20 pallets.

Quality Control

  • Incoming inspection: UHMWPE sheet density and molecular weight verified per batch.
  • In‑process: laser‑checked thickness and cut dimensions on first‑off piece and every 25 pcs. Bolt-hole pattern verified with go/no-go fixture.
  • Batch traceability: unique lot number marked on each liner panel. Traceable to raw material batch and fabrication date.

Lead Time & Supply

Order size Lead time
≤500 kg 10 working days
FCL (approx. 8–10 MT) 15 working days
Trade term FOB Shanghai (EXW available)

Downloads

Full UHMWPE Product Catalogue (PDF)

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