Virgin PTFE Film

Certification: ISO 9001:2015

ISO Certificate No.: 04324Q31759R1S

Issued Date: 2021-08-17

MOQ: 50 kilogram

Lead Time: 7–21 business days after order confirmation, depending on order quantity and specifications.

Customization: Made to Order

Virgin PTFE Film is a skived film made from 100% virgin polytetrafluoroethylene resin. No recycled content. No plasticizer. Continuous operating temperature range is -200 °C to 260 °C. Dielectric strength exceeds 60 kV/mm for films below 0.10 mm. Standard thicknesses are 0.025, 0.05, 0.10, 0.25, 0.30, and 0.50 mm. Standard width is 1000 mm. Slit rolls down to 10 mm available.

Applications

  • Chemical gasket and flange liners
  • Capacitor dielectric and wire insulation wrap
  • Release liner for composite molding
  • Heat sealing belt cover and anti-stick surface
  • Diaphragm and valve seat membrane
  • Electrical slot liner and phase barrier

Technical Specifications

Property Value Test Method
Material 100% virgin PTFE, skived
Thickness range (mm) 0.025 / 0.05 / 0.10 / 0.25 / 0.30 / 0.50 ASTM D374
Thickness tolerance ±0.005 mm (≤0.10 mm); ±0.025 mm (>0.10 mm)
Width (mm) 1000 (standard); slit width ≥10 Steel tape
Density (g/cm³) 2.15 ±0.05 ASTM D792
Tensile strength, MD (MPa) ≥25 (≤0.10 mm); ≥20 (>0.10 mm) ASTM D882
Elongation at break, MD (%) ≥250 ASTM D882
Dielectric strength (kV/mm) ≥60 (≤0.10 mm); ≥40 (>0.10 mm) ASTM D149
Dielectric constant at 1 MHz ≤2.1 ASTM D150
Continuous service temp. (°C) -200 to 260 Internal method
Melting point (°C) 327 ±5 ASTM D3418

Key Performance Data

  • No measurable moisture absorption (water absorption <0.01% per ASTM D570).
  • Coefficient of friction 0.04–0.08 (static, against steel, per ASTM D1894).
  • Resistant to virtually all chemicals except molten alkali metals and elemental fluorine at elevated pressure.
  • UV and weathering resistance: no property change after 10 000 h in a xenon arc tester.
  • Non-aging. No embrittlement after 1000 h at 260 °C in air.

Certifications & Compliance

  • ISO 9001:2015 — certified quality management system.
  • RoHS (Directive 2011/65/EU) — compliant.
  • REACH Regulation (EC) 1907/2006 — PTFE polymer is exempt from registration; no Substances of Very High Concern (SVHC) above 0.1% w/w.
  • Third-party test reports for dielectric strength, tensile properties, and thickness tolerance available upon request.

OEM/ODM Customization

Customization option MOQ Sample lead time Sample charge
Thickness (0.025–1.0 mm) & width (slit to 10–990 mm) 200 kg per size 5 working days USD 50 (refunded on order)
Surface treatment (etched for bonding) 300 kg 7 working days USD 80 (refunded on order)
Private label packaging 500 rolls 3 working days (artwork) Free

Packaging & Container Loading

  • Film wound on 76 mm (3″) paper core → PE bag wrap → 5-ply corrugated box.
  • Master rolls up to 200 kg on pallets with edge protectors.
  • Boxes stacked on ISPM 15 heat-treated fumigated pallet (1.1 m × 1.1 m).
  • Maximum pallet gross weight: 800 kg.
  • 20GP container: approx. 10 pallets; 40HQ: approx. 20 pallets.

Quality Control

  • Incoming inspection: virgin resin certificate of analysis verified per batch. DSC melting point check.
  • In‑line monitoring: thickness measured continuously via laser gauge (resolution 1 µm). Dielectric puncture test every 200 linear meters.
  • Batch traceability: each roll tagged with unique lot number. Traceable to incoming resin lot and skiving date.

Lead Time & Supply

Order size Lead time
≤500 kg 10 working days
FCL (approx. 8–10 MT) 20 working days
Trade term FOB Shanghai (EXW available)

Downloads

Full PTFE Product Catalogue (PDF)

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